If you’re manufacturing tablets in California and you have noticed defects in one or more of the products you’re producing, it’s essential to track down where it’s coming from and fix it as soon as possible. The first step in this process is to identify the problem. Here are some common challenges to identify:
- Sticking
- Picking
- Capping and lamination
- Mottling
- Double impression
- Weight variation
- Low tensile strength
- Embossing
- Binding in the die
- Chipping
With the thousands of tablets produced during the manufacturing process, it’s possible to have any of these problems occur. When you’re manufacturing them and have the proper equipment set up, it can be challenging to achieve a 100% success rate. Identifying these common problems and fixing them is your best option.
Preventing defects when tablets are being manufactured
Having defects occur when tablets are being manufactured can be fixed by refining the process causing problems. For example, if chipping is occurring, reducing the speed of the sweep-off blade or adjusting the lower punch may help, especially if the machine settings are too high or incorrect. Moistening the granules and polishing or replacing the punches may also be used to eliminate chipping.
Implementing a maintenance step to remedy defects
Keeping each machine running optimally during the manufacturing process may require you to implement a maintenance step to remedy defects. Looking for the common problems that often occur, such as picking, sticking, chipping or weight variation, should be highly beneficial in helping you keep production running smoothly and efficiently. Maintaining quality control is critical to ensure you are producing an abundant number of satisfactory products.
Monitoring the tablets you produce will indicate if there are any defects. It’s essential to remedy the situation as quickly as possible to ensure that you continue delivering the best quality.
